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Applied ergonomics study finds fishermen-developed “banger bar” helps reduce risk of injury on crab boats

Dungeness crab fishermen are at high risk for on-the-job injury, but having a metal bar to bang crab pots against as they harvest can help them prevent injury.

Researcher explains applied ergonomics study setup.
Postdoctoral researcher Kiana Kia explains the applied ergonomics study setup. | Photo by Maia Farris

By Molly Rosbach

Dungeness crab fishermen are at high risk for on-the-job injury, but having a metal bar to bang crab pots against as they harvest can help them prevent injury, an Oregon State University study found.

The applied ergonomics study sought to determine whether the fishermen-designed “banger bar” actually improves worker safety aboard crab vessels. The metal bar is installed atop the crab-sorting table and makes it easier for fishermen to empty the crab pots they haul up from the ocean floor, but there is no industry standard on whether crabbers install one or how they configure it.

It wasn’t feasible to record precise measurements on the deck of a commercial crab boat, so to capture fishermen’s movement, muscle exertion and injury potential, researchers recreated the deck setting within OSU’s Occupational Ergonomics and Biomechanics Laboratory.

The triangular banger bar setup has the benefit of fewer “pinch points” where fishermen could injure their hands.

The process of lifting and dumping crab pots puts fishermen at risk for repetitive motion injuries, says OSU associate professor Jay Kim, who leads the lab in the College of Public Health and Human Sciences. The greater force they exert, the greater strain they put on their bodies.

“This was our very first attempt to quantify those injuries in this fishery using biomechanical measures,” Jay says.

Dungeness crab is one of the most valuable commercial fisheries on the West Coast, producing around 26% of all annual fishing revenue, according to the National Oceanic and Atmospheric Administration. In Oregon, the 2019-20 season brought in $72.7 million, the state Department of Fish and Wildlife reported.

The OSU applied ergonomics study came about thanks in part to the Fishermen Led Injury Prevention Program, through which OSU researchers connect with fishermen to work together to improve safety in the industry, says Laurel Kincl, co-author on the paper and an associate professor of environmental and occupational health. 

“We think that bringing science and evidence about interventions helps inform those deckhands, captains, owners and fabricators to quantify the benefit or the risk,” she says.

In surveys and outreach to the crabbing community, researchers learned that whether a vessel had a banger bar installed was based on individual preference, but the fishermen who used a bar felt it worked well to prevent injury, Laurel says.

Applied ergonomics study setup

For the study, the research team used electrodes and reflective markers placed on the participants’ bodies along with 3D motion-capture cameras and force plates in the lab to record muscle movement, force and torque data.

They tested five conditions for the banger bar, simulating the variation observed on commercial crabbing vessels: no bar, a flat bar at three different heights, and a triangular bar.

Applied ergonomics study participant testing how the flat banger bar setup works.
Study participant testing how the flat banger bar setup works.

Participants had to tilt the crab pot and hit it against the bar or against the surface of the table, repeating the task three times for each of the five conditions, with rests in between. Their muscle activity data was then analyzed to determine which banger bar position required the least exertion.

Researchers found that the highest flat-bar setting and the triangular bar were the best for participants’ bodies, showing reduced strain on the shoulders and lower back, specifically the trapezius, deltoid and erector spinae muscles, compared with no bar or a low bar. The biceps and triceps also showed less strain with higher bar height.

While the participants were not fishermen, researchers had two commercial Dungeness crab fishermen and a fabricator verify the accuracy of the study setup and pot-handling methods prior to collecting data.

“Even though the crab pot was empty and lighter than typical in the field, we still observed significantly high muscle activity and joint moment,” says Kiana Kia, lead author on the study and a postdoctoral researcher in Jay’s lab. “We can say that the activity could be even higher in the field. This task is really demanding and can increase the risk of injury in the low back and shoulders.”

The work is also asymmetrical, placing a greater strain on one side of the body. For this reason, Kiana says, the researchers recommend that fishermen rotate tasks — though, Laurel noted, switching sides on the crab sorting table requires being trained on other tasks on the vessel. 

The team is working on a subsequent study focused on how the height of the sorting table affects fishermen’s bodies. Future research will also look at the “block,” the crane mechanism that hauls crab pots up from the water, and how to minimize the risk of injury from pulling in the crab-pot line.